PP Breeding Dedicated Conveyor Belt Production Line--An Efficient Manure Removal Tool for Farms

In the daily operation of large-scale chicken farms, the removal of chicken manure is a crucial yet challenging task. The traditional method of manure removal is not only inefficient but also may cause pollution to the breeding environment, affecting the healthy growth of the chicken flock. The emergence of the PP chicken manure belt production line has provided a perfect solution to this problem. Now let's take a closer look at this highly efficient manure removal device.

Single screw extruder: the core part of production line.

The single-screw extruder is responsible for stably extruding the mixed PP formula material at a high temperature of approximately 210-230℃ through conveying, plasticizing and melting, compressing, and mixing and metering in sequence. Providing uniform and stable melt for the subsequent molding process. The advance efficient Infrared heating system and special screw design ensure the full plasticizing and extrusion of material, laying a stead basis for producing high quality and low energy-serving PP chicken manure belt.

Mold: the key part of conveyor belt size

We can design various specification of mold accoding to customers’ requirements.The internal cavity of the mold is processed by using fluid analysis software for logistics simulation analysis and optimization to obtain the best flow channel parameters. The mold lip adopts a push-pull adjustment, ensuring the dimensional accuracy of the belt, allowing it to closely fit the chicken coop, with uniform thickness and no deviation during the conveying process, thus achieving efficient manure removal.

Three roller calender: The extruded material is calendered, shaped and cooled.

The temperature and pressure of the three rollers can be precisely controlled. The super strong pressure force of the rollers strongly calenders and forms the product, making the finished roll products have high density, a smooth surface, smooth laying after unwinding, excellent test data and stable size.

Cooling roller unit and bracket: They provide consistent cooling for belt.

After the products leave the calender, they are fully cooled and shaped to prevent deformation.This unit undergoes water cooling and natural stress release at room temperature to ensure the flatness and dimensional stability of the belt, meeting the requirements for subsequent processing and use.

The haul-off unit: It is responsible forsmoothly pulling the cooled conveyor belt forward.

It controls the speed and tension of manure belt through adjusting traction ratio in the human machine operation interface, keeping stable and avoiding problems like stretching and breakage during the whole production.

Winder: It neatly winds the cut conveyor belt into rolls, which is convenient for storage and transportation.

The function of tension control winding ensures the neat rolls of belt with no sagging or wrinkling, easy to use in farms.

The collaborative operation of the production line

During the whole production, the operation of each parts are monitored by automatic control system, precisely adjusting temperature,speed and pressure which ensures the stable operation of line,products size and uniform thickness. This highly automatic production mode impoves the efficiency to a great extent.

The PP belt production line, with its advanced technology, reliable performance and efficient production capacity, has become the ideal choice for manure removal in modern breeding farms.The PP conveyor belts it produces feature high strength, corrosion and low-temperature resistance, uniform thickness, good flatness and low friction coefficient. They can adapt to various complex breeding environments and provide an efficient, environmentally friendly and economical manure removal solution for breeding farms.

Perfomance analysis

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