In the process where industrial production is continuously advancing towards higher efficiency, safety, and environmental friendliness, the limitations of traditional ground - laying materials and platform - building materials have become increasingly prominent. Although commonly used metal grating panels possess a certain degree of strength, they suffer from problems such as easy corrosion, heavy weight, and high installation and maintenance costs. Wooden grating panels, on the other hand, are difficult to adapt to humid and corrosive environments, have a short service life, and limited load - bearing capacity. In addition, in places with high requirements for anti - slip and drainage performance, traditional materials are even less able to meet actual needs. It is precisely against this backdrop that extrusion - line - produced grating panels came into being. By utilizing advanced extrusion molding technology, they process high - quality raw materials such as high - molecular polymers into grating panel products with specific structures and performances, providing the industrial field with a brand - new and more comprehensive solution.
it features corrosion resistance and weather resistance, maintaining stable performance under harsh conditions such as humidity, acids, and alkalis, thereby extending the service life of components.
the lightweight advantage of the material is significant. Its convenient installation can shorten the construction period, reduce labor costs, and facilitate later maintenance and renovation.
the diversity of forms and colors can be integrated into the overall architectural style, enhancing the transparency and modernity of the space.
some materials (such as PVC and metal) can be recycled, which is in line with the concept of green buildings. The overall cost is more advantageous than that of traditional stone and metal plates.
Interior decoration can be applied to ceilings and walls, and is suitable for both home decoration and public place decoration.
PVC grid panel extrusion production line
The SJZ55/110 main unit is adopted, which can achieve 24-hour continuous operation. Materials are pushed by the rotation of the screw, with a high production capacity (about 80 to 140KG/H).
The carlibration table creates a negative pressure environment through vacuum and precisely restricts the cross-section of the profile in combination with the shaping die cavity, so that the dimensional tolerance of the grating plate is controlled within 0.2mm. The built-in circulating cooling system, combined with the grooved water channel design on the mold cavity wall surface, greatly enhances the heat exchange efficiency and increases the production line speed.
The caterpillar type haul off unit adopts a multi-set crawler segmented clamping design, with a wide adjustable range of traction force. It is driven by a variable-frequency motor and a synchronous belt for transmission, ensuring high speed control accuracy and preventing the profiles from slipping or stretching deformation during the traction process. The surface of the track is covered with wear-resistant rubber or silicone material. Combined with the pneumatic or spring floating mechanism, it can automatically adapt to grating plates of different cross-sectional shapes. The clamping force is evenly distributed to prevent indentations or damage to the surface of the profile.
The knife-lifting cutting machine is driven by a servo motor to operate the knife-lifting mechanism. The positioning accuracy is within 0.1mm, and the cutting length error is within 1.5mm.
Mechanical hands: It can precisely grasp various products output from the extruder in accordance with preset programs and parameters.Greatly improves the accuracy and consistency of the stacking process.
Choose JWELL, Choose Excellence
As a leading enterprise in China's plastic extrusion industry, JWELL Machinery currently has eight production bases and more than thirty specialized companies, and its products are sold to over 120 countries and regions. At Chuzhou Jwell, we not only produce grille panels, but also create infinite possibilities for space aesthetics! If you also want to inject such a technological soul into your project, please feel free to contact us and let the wisdom of Jinwei illuminate every creative space of yours.
Contact us to start a new chapter in high-end intelligent manufacturing!
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